Design Guide - Makeseum

Design Guide

3D Printing Design Guide

Here you can check if your designs meet the guidelines for our 3D printing service. We have provided information for each technology to help you produce the best parts when using our service. The aptly named Design Guide is not a rule book and in some cases parts with geometry that goes outside the limits can be printed successfully. However, for best results, please use the guide.

Fused Deposition Modeling (FDM)

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Supported walls

Walls that are connected to the rest of the model on at least two sides. Minimum: 0.8mm

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Unsupported walls

Walls that are connected to the rest of the model on less than two sides. Minimum: 1.6mm

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Support and overhangs

The maximum angle at which a wall can be printed without requiring a supporting structure. Maximum: 45°

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Relief and recessed details

Model elements that are raised or recessed below the surface of the model. Minimum: 0.6mm wide & 2mm high

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Horizontal bridges

The period that the technology can print without the need for maintenance. Maximum: 10mm

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Holes

The minimum diameter of a hole that the technology can successfully print. Minimum: Ø2 mm

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Connecting/moving parts

Recommended tolerance between two moving or connecting parts. Minimum: 0.5mm

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Minimum features

The recommended minimum size of a feature to ensure it will print successfully. Minimum: 2mm

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Pin diameter

The minimum diameter of a pin that can be printed. Minimum: 3mm

Stereolithography (SLA)

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Supported walls

Walls that are connected to the rest of the model on at least two sides. Minimum: 0.5mm

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Unsupported walls

Walls that are connected to the rest of the model by less than two sides. Minimum: 1mm

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Supports and overhangs

The maximum angle at which a wall can be printed without requiring a supporting structure. Supports are always required

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Relief and recessed details

Model elements that are raised or recessed below the surface of the model. Minimum: 0.4mm wide and high

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Holes

The minimum diameter of a hole that the technology can successfully print. Minimum: Ø0.5 mm

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Connecting/moving parts

Recommended tolerance between two moving or connecting parts. Minimum: 0.5mm

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Material holes

The minimum diameter of holes that allow the removal of the printing material. Minimum: 4mm

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Minimum features

The recommended minimum size of a feature to ensure it will print successfully. Minimum: 0.2mm

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Pin diameter

The minimum diameter of a pin that can be printed. Minimum: 0.5mm

Selective Laser Sintering (SLS)

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Supported walls

Walls that are connected to the rest of the model on at least two sides. Minimum: 0.7mm

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Embossed and recessed details

Model elements that are raised or recessed below the model surface. Minimum: 1mm wide & high

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Holes

The minimum diameter of a hole that the technology can successfully print. Minimum: Ø1.5 mm

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Connecting/moving parts

Recommended tolerance between two moving or connecting parts. Minimum: 0.3mm for moving parts & 0.1mm for connections

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Material holes

The minimum diameter of holes allowing for the removal of material for printing. Minimum: 5mm

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Minimum features

The recommended minimum size of a feature to ensure it will print successfully. Minimum: 0.8mm

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Pin diameter

The minimum diameter of a pin that can be printed. Minimum: 0.8mm

Frequently asked questions

If your 3D file does not meet all of the guidelines related to the chosen printing method, it is likely that the parts will fail during the printing process. Before we print your parts, the files undergo automated inspection analysis to identify any issues and prevent failures. This is not a perfect system and we cannot guarantee on-time delivery for parts that do not meet the guidelines. If the 3D file does not meet these guidelines, we will not be able to take responsibility for print defects, so please follow the guidelines carefully.

Some of our guidelines are essential, for example we cannot print parts that exceed the maximum size. Others, such as moving parts, may not be essential to your design. Each of the guidelines is relevant to the elements included in your model. That's why it's important to consider each of the guidelines for the technology you're designing for.

Maybe. We check parts for any major defects that cause problems with our machines, but not all of these problems are easily detected. We will contact you before printing to prevent failure, but we cannot guarantee that we will detect every problem. If your parts do not meet the design guidelines, we cannot be held responsible for their defects.

You can use our CAD file repair service to optimize your design for 3D printing. We will help you prepare your model for printing with one of our technologies. Contact us via the contact form or send an inquiry and we will get back to you with a quote. Don't forget to attach your 3D files and let us know which technology you need.

Thin parts of your model that are below our minimum wall thickness will not print. Thin walls will disappear completely during the 3D printing process and you will be left with holes or missing sections. There are certain geometries that allow walls below the minimum wall thickness to be printed. For more information, please send us your model using the contact form.

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